About Titanium alloy brake line Banjo Bolt
Titanium alloy brake line Banjo Bolt is a hollow bolt used to connect brake and clutch hoses to calipers and master cylinders. Manufactured from (Ti-6Al-4V, GR5) titanium alloy, it offers lightweight construction, high strength, corrosion resistance, and high-temperature resistance, making it a staple component in high-performance modifications.
Standard Specifications (Universal for Motorcycles)
Thread Specifications:
M10×1.25: Yamaha, Honda, Kawasaki, Ducati, BMW
M10×1.0: Suzuki, some Japanese and European small-displacement models
Configuration Types:
Single-hole: Single brake line (most common)
Dual-hole: Dual lines / four-piston calipers / dual-line system
Key Dimensions:
Thread length: 12 mm / 15 mm / 19 mm / 20 mm (common)
Head: Cylindrical / Flanged, Hex (H6) or Torx
Center bore: Φ4.5–5.5 mm (to ensure oil flow)
Seal: 24° tapered / spherical (for use with copper washers)
Typical Processes of Titanium alloy brake line Banjo Bolt
Processes:
- Precision CNC turning and milling (non-cold heading): Tolerance of ±0.02 mm, ensuring concentricity and sealing surface accuracy
- Deep-hole drilling of center holes: Smooth, burr-free inner walls to ensure unobstructed oil flow
- Thread rolling/grinding: Precise thread profile without damaging the internal threads
- Surface treatment: Anodizing (5–15 μm) or nitriding to enhance wear resistance and color
Compatible Models:
Japanese: Honda, Yamaha, Suzuki, Kawasaki (all models)
European: BMW, Ducati, KTM, Aprilia, MV Agusta
American: Harley-Davidson, Indian
Chinese: Chunfeng, Qianjiang, Benelli, Longxin, Kaiyue, etc.
Core Strengths of Titanium alloy brake line Banjo Bolt
1. Ultra-Lightweight
Titanium alloy has a density of approximately 4.5 g/cm³, which is only 60% that of steel
A single screw can reduce weight by 40–50%
Replacing all screws on a vehicle can result in a total weight reduction of 100–300 grams
2. Exceptional Corrosion Resistance
A dense oxide layer (TiO₂) forms on the surface
Resistant to corrosion from brake fluid, gasoline, and coolant
Does not rust; appearance remains like new even after long-term use
3. High Strength-to-Weight Ratio
Gr5 titanium alloy has a tensile strength of over 900 MPa
Strength comparable to steel, with significantly reduced weight
4. Aesthetic Appeal
Unique metallic luster (available in silver-gray, blued, or gold)
Anodizing can produce a variety of colorful finishes
Elevates the overall quality of the vehicle's customization
Products showcase of Titanium alloy brake line Banjo Bolt
what certificates and testings can we do and supply?
1. Chemical composition testing
2. Machenical property testing
3. Hardness testing
4. Metallographic Testing and Analysis
5. Surface Finish Inspection
6. Accepts third-party testing
7. Provide certificate of quality compliance with standard requirements
how to contact us?
E-mail: garychen3215@hotmail.com
Address: No.35, Baoti Rd, Baoji city, Shaanxi Province, China
Contact: Mr. Gary Chen
Phone: +86-917-8883215
Mobile/WhatsApp: +86 13092900605
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